Functional Features
Modular design, which can be freely matched according to requirements, budgets, application scenarios, etc.
Achieved unmanned transfer of various process – stage materials, ensuring the consistency of battery cell production.
Integrated with post – lamination battery cell Hipot short – circuit detection, liquid – injection pre – sealed battery internal resistance voltage detection and other test functions, ensuring the reliability of battery cell production.
The drying box and dehumidifier are designed in one body, saving floor space and providing a continuous low – dew – point atmosphere environment.
The battery cell lamination module is compatible with metal – clad pole piece lamination function, pole pieces are automatically lifted and aligned, and can be cached at one time to cache more pole pieces.
The battery cell lamination and pole piece gluing are independent, and the actions can be carried out in parallel without affecting efficiency.
The Hipot test module can detect whether the battery cell has micro – short circuits, and abnormal battery cells are automatically NG to prevent flowing into the next process.
The single – station ultrasonic welding module, an ultrasonic welding machine achieves positive and negative electrode terminal welding, and the welding parameters are automatically switched.
The ultrasonic welding module includes positive and negative electrode automatic feeding function, and the pole pieces are cached with positive and negative electrodes.
The pole piece gluing module adopts U – shaped gluing method, only gluing one strip, simplifying the process and improving gluing efficiency.
The top – side sealing module includes piece – type aluminum – plastic film automatic feeding function, and the punching and pre – punching aluminum – plastic film are cut in advance, and the pole pieces are cached.
The liquid – injection pre – sealing module adopts single – channel peristaltic pump vacuum liquid – injection method, and if there is a need for high – throughput liquid – injection, a custom – made liquid – injector normal – pressure liquid – injection version can be made.
The liquid – injection pre – sealing module includes code – scanning weighing, short – circuit testing and material – box – caching modules, and abnormal battery cells are automatically NG.
Using four – axis or six – axis mechanical hand to transfer materials, with a high degree of automation and good display effect.
Optional self – developed scientific – research – level MES upper – machine software, monitoring and data collection for all equipment status, realizing the tracing of battery cell data, process parameters, and environmental parameters through code – spraying and code – reading systems.
Integrated line design, small floor space, low energy consumption.
Designed with emergency stop, button protection cover, safety light curtain and other multiple safety protections to protect the safety of operators.
Technical Parameters
| Power Supply | Single – phase AC 220V ± 10%, frequency 50/60Hz, power 16.5kW
(Automatic line body: 9.7kW, dehumidifier: 4kW, chiller: 2.8kW) |
| Applicable Range | Applicable to both single – sided and double – sided tab batteries. Top – sealing soft – sealing (hard – sealing equipment needs to be customized).
Tab length 40 – 80mm, tab width 40 – 60mm (excluding tab ears, maximum thickness 6mm (single – cell)) |
| Blue – cell Battery | Model 4662 (positive electrode L56xW43mm, negative electrode L58xW45mm, separator width 60mm), other models can be customized.
Production capacity: about 5 minutes per cell, 96 cells per day (calculated based on 8 – hour workday, taking model 4662 as an example, battery thickness 6mm, positive and negative electrodes have 41 layers in total) |
| Loading Method | Separator, end – tape, high – temperature tape winding material, positive and negative electrodes, positive and negative tab ears, aluminum – plastic film sheet – type clamping loading. |
| Unloading Method | Battery tray |
| Temperature and Humidity | Fully – sealed design, integrated dehumidifier provides a working environment with temperature 20 – 25°C and dew – point – 50°C. |
| Equipment Dimensions | Overall dimensions: approximately L6450×W1400×H2000mm (including 2 buffer bins, excluding gloves)
Dehumidifier dimensions: approximately L1500×W900×H730mm (built – in at the bottom of the drying box) Chiller dimensions: approximately L600×W860×H1140mm (the chiller is noisy due to heat dissipation, it is recommended to place it outdoors nearby) |
| Total Weight | Approximately 2250kg |
