Features
- Zero Dead-Angle Mixing: Features a dual-shaft planetary mixing mechanism with twist-frame paddles, high-speed dispersion discs, and a wall scraper to ensure complete material agitation.
- Dual-Action Homogenization: Low-speed paddles utilize revolution and rotation for macro-mixing, while high-speed dispersion discs generate shear force for micro-mixing.
- Vacuum Integrity: Operates in a vacuum environment to effectively eliminate bubbles generated during mixing; excellent vacuum retention.
- Precision Control: Supports multi-stage operation settings (speed and time) via a PLC + HMI touch screen interface.
- Robust Construction: The 5L effective volume tank is precision-machined from high-quality SUS304 stainless steel, offering resistance to acid and alkali corrosion.
- Integrated Safety & Design: Features an electric lifting tank, integrated spotlight for visibility, and comprehensive electrical safety protections (overload, interlocks).
| Specifications | |
| Power Supply | Single-phase AC 220V ±10%,50Hz, Power: 6.5KW (Customized Explosion-proof Motor Version, 3-Phase 5-Wire System, AC 380V± 10%, 50Hz, Power 6.5KW) |
| Mixing Method | Revolution + Rotation, Dual Mixing Shafts + Dual Dispersing Shafts (Total 4 Dispersing Discs) + 1 Wall Scraper (PTFE/Teflon) |
| Control System | Variable Frequency Drive (VFD) speed regulation. Features include temperature control, lighting, lifting, and Run/E-Stop. All operations and displays are via the electrical cabinet control panel. Supports timed automated variable speed operation. |
| Vacuum System | Includes vacuum buffer tank and switch. With Vacuum pump 2XZ-2, Power 0.37kw |
| Ultimate Vacuum | -0.098 MPa |
| Lifting Mechanism | Electric Worm Gear Lift |
| Positioning System | Equipped with positioning adjustment device. Precise mating of the tank body and cover via positioning rabbet ensures vacuum sealing integrity. |
| Insulation Layer | Water cooling only; thermal insulation is not required. |
| Temperature Measurement | Vessel Wall Probe |
| Applicable Viscosity | Viscosity: 1,000 – 100,000 mPa·s (cps); Production of various slurries and other materials. |
| Equipment Dimensions | L1150mm*W960mm*H2050mm |
| Net Weight | Approx. 550kg |
| Upper Vessel Components | |
| Upper Vessel Material | SUS304 Stainless Steel |
| Powder Feeding Port | DN50, Quick Release Type |
| Lighting Port | DN50 |
| Sight Glass Port | DN50 |
| Vacuum Port | G1/2″”, Ball Valve |
| Vent / Exhaust Port | G1/2″”, Ball Valve |
| Lower Vessel Components | |
| Total Design Volume | 8L |
| Working Volume | 5L |
| Inner Diameter | 240mm |
| Inner Depth | 180mm |
| Vessel Material, | Wetted Parts (Material Contact Areas): SUS304 Stainless Steel |
| Jacket Type | Single-layer jacket on tank wall (for cooling/heating); Single-layer jacket on tank bottom (for cooling/heating). |
| Jacket Connections | G1/2″ with quick-release coupling. Jacket Pressure Rating: ≤0.4 MPa. Water Inlet/Outlet: 1 each. |
| Discharge Method | Bottom discharge via one 3/4” Ball Valve. |
| Design Ambient Temperature | 0°C ~ +55°C |
| Mixing Components | |
| Mixing Paddles | 2 sets of Twist Frame Paddles (Helical), SUS304 Stainless Steel, Precision Machined |
| Transmission | Two-stage transmission: 1st stage chain drive; 2nd stage gear drive. |
| Paddle Material | SUS304 Stainless Steel |
| Paddle Quantity | 2 Units |
| Paddle-to-Paddle Clearance | 3 ~ 8 mm |
| Paddle-to-Wall Clearance | 2 ~ 5 mm |
| Paddle-to-Bottom Clearance | 2 ~ 4 mm |
| Dispersing Components | |
| Dispersing Shafts | Two sets of dispersing shafts; each shaft equipped with 2 dispersing discs. Material: SUS304. |
| Disc Type | Sawtooth Type |
| Disc Material | SUS304 Stainless Steel |
| Disc Quantity | 4 Units |
| Shaft Quantity | 2 Units |
| Wall Scraper | |
| Scraper Bracket Material | SUS304 Stainless Steel |
| Scraper Blade Material | PTFE (Polytetrafluoroethylene / Teflon) |
| Scraper Speed | Synchronized with the planetary gearbox speed. |
| Detachability | Detachable design (Scraper must be removed for high-viscosity processing). |
| Safety Protection | |
| 1. Equipped with Emergency Stop (E-Stop) button; machine stops immediately upon activation.
2. Mixing head can only operate when the vessel is fully closed and positioned. 3. Vessel cannot be opened during mixing operation. 4. Vessel cannot be opened while under vacuum. 5. Protection switches active during lifting/lowering process. 6. Automatic stop protection during motor current overload. 7. Automatic stop protection when temperature exceeds set limit. 8. Reliable grounding for mixing host and control cabinet. |
|
Operational Notes & Disclaimer
- Balancing: To prevent damage to the planetary gear system, ensure that the two mixing containers are perfectly balanced by weight before operation.
- Product Updates: Please note that product images, descriptions, and technical parameters are for reference only. Due to continuous product improvement, specifications are subject to change without prior notice. Please confirm the latest details with our sales team before ordering.
