Features
- Dual mixing shafts + dual dispersing shafts planetary structure: Equipped with high-speed dispersing discs and wall-scraping blades, ensuring no dead zones during mixing.
- Macro and micro mixing integration: Low-speed planetary mixing achieves macro-level homogenization, while high-speed dispersing discs provide micro-level dispersion through strong shear force.
- Vacuum mixing environment: Effectively removes air bubbles generated during mixing, delivering excellent vacuum retention and improved product consistency.
- 30 L effective mixing capacity: Mixing vessel made of high-quality SUS304 stainless steel, offering excellent resistance to corrosion from acids and alkalis.
- Multi-stage programmable speed control: Supports segmented operation with adjustable mixing speed and time for each stage.
- Electric lifting system for mixing vessel: Integrated with illumination for convenient operation and enhanced safety during vacuum mixing.
- PLC control with HMI operation interface: Includes motor overload protection and comprehensive electrical safety design.
- Jacketed mixing vessel design: Supports cooling water circulation to meet various process temperature requirements.
| Specifications | |
| Power Supply | 3-Phase 5-Wire, AC380V ±10%, 50Hz. Power: Approx. 12.5 KW (Excluding vacuum pump) |
| Mixing Method | Planetary Motion (Revolution + Rotation): Dual Agitators + Dual Dispersing Shafts (Total 4 Discs) + 1 Wall Scraper (PTFE) |
| Vacuum Degree | -0.098 MPa |
| Insulation Layer | Cooling water system (No thermal insulation layer required) |
| Application Viscosity | 1,000 – 1,000,000 cP (Suitable for various slurries and materials) |
| Equipment Dimensions | Approx. L 1755mm × W 935mm × H 1820mm |
| Weight | Approx. 1216 kg |
| Upper Assembly & Frame Structure | |
| Top Cover Material | Stainless Steel 304 |
| Powder Inlet | 1 x Quick-open Port |
| Sight Glass | 1 × Tempered Glass Viewport |
| Liquid Inlet | 1 × Quick-open Port |
| Spotlight Port | 1 × Tempered Glass Viewport |
| Valve Body | G 1/2” |
| Frame Structure | A3 Steel Gantry Frame with Full Stainless Steel Exterior Cladding |
| Lower Tank structure | |
| Design Volume | 44L |
| Effective Volume | 30L |
| Inner Diameter | 400 mm |
| Inner Depth | 350 mm |
| Vessel Material | Stainless Steel 304 (All product contact parts) |
| Jacket Type | Single-layer jacket on wall and bottom (Suitable for heating or cooling) |
| Jacket Interface | G1/2″, Jacket Pressure Resistance ≤ 0.4 MPa |
| Circulation system | Customer supplied. Recommended: Inlet Temp ≤ 8°C, Flow Rate > 30 L/min |
| Discharge Method | Bottom Discharge: One G1″ 3-Piece Ball Valve |
| Agitator & Transmission System | |
| Agitator Paddle | Two sets of Twisted Frame (Helical) Paddles, SUS304, Precision Machined |
| Transmission Type | Two-stage Transmission: Stage 1 Chain Drive; Stage 2 Gear Drive |
| Paddle Material | Stainless Steel 304 |
| Paddle Quantity | 2 Units |
| Paddle-to-Paddle Clearance | 7 ± 2.5 mm |
| Paddle-to-Wall Clearance | 5 ± 2 mm |
| Paddle-to-Bottom Clearance | 5 ± 2 mm |
| Dispersing & Wall Scraping Assembly | |
| Dispersing Shafts | 2 Shafts; each equipped with 2 dispersing discs. Material: SUS304 |
| Dispersing Disc Style | Serrated Type (Saw-tooth) |
| Disc Material | Stainless Steel 304 |
| Disc Quantity | 4 Units |
| Shaft Quantity | 2 Units |
| Scraper Bracket Material | Stainless Steel 304 |
| Scraper Blade Material | PTFE (Polytetrafluoroethylene / Teflon) |
| Scraper Speed | Synchronized with planetary gearbox speed |
| Detachable Design | Yes (Scraper must be removed for high-viscosity processes) |
| Safety Interlock System | |
| Safety Interlock System | 1. The agitator can only start when the upper and lower vessels are fully closed and in position.
2. The vessel cannot be opened during operation. 3. The vessel cannot be opened while under vacuum (vacuum must be vented first). 4. Automatic stop protection in case of motor current overload. 5. Main mixer unit and electrical control box must be grounded.
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Operational Notes & Disclaimer
- Balancing: To prevent damage to the planetary gear system, ensure that the two mixing containers are perfectly balanced by weight before operation.
- Product Updates: Please note that product images, descriptions, and technical parameters are for reference only. Due to continuous product improvement, specifications are subject to change without prior notice. Please confirm the latest details with our sales team before ordering.
