High-Speed Mixer VCH-5

Application Range

The VCH-5 is a precision mixing unit characterized by its robust construction and aesthetic design. The frame exterior is crafted from bent brushed stainless steel plates, ensuring both structural integrity and a refined appearance. It features a 304 Stainless Steel mixing shaft with an adjustable blade-to-wall gap that can be tuned without disassembling the machine, offering superior convenience. The discharge system utilizes an inflatable seal ring principle, ensuring frictionless sealing, extended service life, low maintenance costs, and minimal material residue.

Model: VCH-5

Dimensions: L1223mm*W798mm*H1271mm

Net Weight: Static Load: Approx. 280 kg. Dynamic Load: Approx. 840 kg

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Specifications
Power Supply 3-Phase 5-Wire AC380V ±10%, 50Hz, Power: Approx. 5.5KW.
Operating Environment Temperature: 10 – 40°C; Relative Humidity: 40% – 90% RH.
Air Source Requirement Compressed Air: 0.4 – 0.6 Mpa; Consumption: 5L/min; Quality: Clean, Oil-free.
Cooling Water Requirement Inlet Pressure: 0.05 – 0.3 Mpa; Return Pressure: 0.05 – 0.1 Mpa (Zero-pressure return recommended); Min. Circulation: 10L/min; Max. Water Temp: 5 ± 2°C; Interface: G1/2″.
Main Motor Protection Class IP55, Air-cooled, Efficiency Level 3.
Frame Construction Exterior: Formed Brushed Stainless Steel Plate;

Interior: Welded Carbon Steel Structure.

Conical Mixing Vessel 1. Material: SUS304 Stainless Steel with water jacket. Inner wall thickness 4mm, Outer wall 3mm, Flange thickness 14mm. Inner surfaces polished.

2. Volume: Total Volume 11.4L (Vessel Body 6.7L + Head 4.7L). Theoretical Loading Volume: ≤ 4.8L.

3. Design: 50° Conical body. Equipped with G1/2″ cooling water Inlet/Outlet (Bottom In/Top Out). Jacket Volume approx. 1.7L, Flow Rate approx. 10L/min, Temp 5-8°C (Subject to production conditions).

4. Flange: SUS304 Forged Ring Flange, Thickness 14mm. Discharge Outlet Diameter: 100mm.

5. Sealing: Sealed sleeve at vessel-to-shaft connection to protect transmission and prevent dust ingress.

6. Connection: Discharge outlet connects to Y-100 Dome Valve.

7. Coating: Inner walls and agitator blades are spray-coated with Tungsten Carbide (WC).

Head Cover 1. Structure: SUS304 DN300 Stamped Elliptical Head, Thickness 3mm. Inner surfaces polished.

2. Ports: Equipped with 2x 57 Clamp Flanges (ISO IDF Standard): One for exhaust, one for feeding. Plus 1x 38 Clamp Flange (Spare). All ports and flanges sealed with silicone gaskets.

3. Filtration: Exhaust port equipped with filter bag. Filtration precision: 2-5µm. Size: φ110 × 150mm.

Mixing Shaft 1. Blade Design: Blade thickness 4mm. Gap between blade/wall/valve: 2-5mm (Adjustable Range: 2-8mm). Bottom blade maintains consistent arc gap with valve to minimize residue.

2. Speed: Main shaft speed approx. 1660 rpm (at 50Hz). Linear speed approx. 22 m/s. Adjustable via VFD (Max linear speed up to 35 m/s). Note: Factory default set to 21-23 m/s based on typical usage. Adjustments should consider material properties (granularity, density)..

3. Drive: Belt drive transmission between motor and reducer using European Standard SPZ Narrow V-Belt.

4. Option: Tungsten Carbide (WC) spray coating available.

Discharge Valve 1. Design: Special Dome Valve structure ensures seamless, zero dead-zone interface with main shaft blades.

2. Performance: Large diameter for smooth and fast discharge.

3. Control: Pneumatic Actuator (Model DA-52) centralized via PLC system. Includes feedback switch for effective open/close detection.

4. Option: Valve sphere surface available with Tungsten Carbide (WC) coating for high-friction materials.

Electrical Control System 1. PLC Touchscreen: Features monitoring, alarms, operation prompts, time/current display, password protection. Simple, intelligent interface with clear data. Supports PC control via Ethernet.

2. Components: Main low-voltage components from reputable Chinese brand Chint. Touchscreen supports remote maintenance. VFD equipped with conformal coating (Triple Protection) to enhance sealing and prevent dust ingress.

3. Integration: Electrical components integrated within the main frame (No independent cabinet).

Nosie Level Overall noise level ≤ 90 dB (Measured at 1.5m distance, no load).
Equipment Dimensions Approx. L 1223mm × W 798mm × H 1271mm.
Net Weight Static Load: Approx. 280 kg.

Dynamic Load: Approx. 840 kg

 

Operational Notes & Disclaimer

  • Balancing: To prevent damage to the planetary gear system, ensure that the two mixing containers are perfectly balanced by weight before operation.
  • Product Updates: Please note that product images, descriptions, and technical parameters are for reference only. Due to continuous product improvement, specifications are subject to change without prior notice. Please confirm the latest details with our sales team before ordering.